Process Control and Automation

We provide complete control and automation distributed control system, from crusher to packer for cement industries. We design, configure, engineer, install and commission the control and automation system on a total turnkey basis.

Backed by the experience of our engineers, we have successfully commissioned the state of the art OPTO22 Ethernet based Distributed Control System and client-server based SCADA & Historian systems replacing the old legacy control and automation system for many cement plants.

One of our successful installations has been implementing a complete control and automation systems for two lines of 1 million TPD cement plant - Madras cements, for their entire plant starting from crusher to packers. We supplied the latest Opto 22 SNAPPAC Ethernet based processor communicating to distributed intelligent I/O hardware; Wonderwware/Intellution SCADA is used as operating system. We also implemented the Historian software for storage of large process parameter data that could be retrieved and analyzed later or stored in the plant MIS.

Salient Features of the control system

  • A robust hardware that is designed to work in demanding and tough environments which normally prevails in cement industries
  • Scalability and serviceability
  • Redundancy has been provide to avoid stoppages due to any failure
  • User-friendly SCADA that enables operators to respond quickly and control at ease the plant
  • Extensive MIS
Our engineering services in Automation include
  • System Study and Analysis
  • Development of Control Philosophy
  • System Design
  • SCADA Development
  • PLC Programming
  • PID Loop Tuning
  • Custom Interface Driver Development
  • Documentation
  • Customer Training
  • Reports Customization
  • Integration with Optimization/ERP Systems